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πŸ—οΈ Construction

Diatomaceous Earth in Green Concrete β€” Stronger, Greener, Australian

πŸ“… February 2026  Β·  ⏱ 6 min read  Β·  BSiOβ‚‚ Pty Ltd

Key finding: Peer-reviewed research confirms that replacing 15% of ordinary Portland cement with diatomaceous earth increases concrete compressive strength by 53% compared to control concrete (ANOVA, p<0.05), while reducing the carbon footprint of the structure. Active research is underway at QUT and UNSW.

The Carbon Problem in Construction

The global construction industry faces a carbon crisis. Portland cement production alone releases approximately 6 billion tonnes of COβ‚‚ annually β€” roughly 8% of total global greenhouse gas emissions. With global concrete production exceeding 10 billion tonnes per year and growing, the pressure to find lower-carbon alternatives to ordinary Portland cement (OPC) has never been greater.

In Australia, the built environment accounts for approximately 23% of national greenhouse gas emissions. The Green Building Council of Australia, Infrastructure Sustainability Council, and major construction clients including governments, universities, and large corporates are increasingly specifying green concrete requirements β€” including mandatory reductions in embodied carbon β€” for new projects.

Supplementary cementitious materials (SCMs) are the primary tool for reducing the carbon content of concrete without sacrificing structural performance. And diatomaceous earth is emerging as one of the most promising SCMs β€” particularly for applications where pozzolanic reactivity, porosity reduction, and durability are priorities.

What is a Pozzolan?

A pozzolan is a material that, in the presence of water, reacts chemically with calcium hydroxide (Ca(OH)β‚‚) β€” a by-product of cement hydration β€” to form additional calcium silicate hydrate (CSH) gel. CSH is the compound that gives concrete its strength and durability. The reaction is called the pozzolanic reaction, and it is the same mechanism exploited by fly ash, silica fume, and metakaolin β€” the most commonly used SCMs in the Australian construction industry.

The key requirement for a pozzolan is a high content of reactive amorphous silica. This is precisely what diatomaceous earth provides β€” 80.2% amorphous + opaline silica (confirmed by Agon Environmental XRD, October 2025), with a specific surface area of 494.4 mΒ²/kg (HRL Technology, December 2025) that provides exceptional reactivity.

πŸ”¬ The Pozzolanic Reaction β€” Simplified

Amorphous Silica (DE) SiOβ‚‚ (amorphous) from diatom fossils β€” high surface area, porous, reactive
+
Calcium Hydroxide Ca(OH)β‚‚ from cement hydration β€” normally a weak by-product
↓
Calcium Silicate Hydrate (CSH) Gel The primary strength-giving compound in concrete β€” more CSH = stronger, denser, more durable concrete

The Research Results

Peer-reviewed research on Portland cement porous concrete (PCPC) incorporating diatomaceous earth has produced remarkable results that have attracted significant interest from the Australian construction research community.

+53% Compressive Strength

At 15% DE replacement of OPC β€” compared to control concrete. Statistically significant (ANOVA p<0.05).

15% Optimal Replacement Rate

At this substitution level, pozzolanic benefits outweigh dilution effects β€” the sweet spot for DE in concrete.

↓COβ‚‚ Reduced Embodied Carbon

Every tonne of cement replaced reduces COβ‚‚ by approximately 800 kg β€” DE has a much lower embodied carbon footprint.

Additional Benefits Beyond Strength

The compressive strength improvement is the headline result, but researchers have identified a range of additional performance benefits from DE incorporation in concrete:

βœ“Improved porosity and permeability: DE's naturally porous structure helps create a more refined pore network in the hardened concrete, improving water permeability performance β€” important for permeable pavement applications.
βœ“Reduced heat of hydration: DE reduces the peak temperature generated during cement hydration in mass concrete structures, reducing the risk of thermal cracking β€” a significant issue in large pours such as dam walls, foundations, and bridge abutments.
βœ“Improved sulfate resistance: The pozzolanic reaction consumes calcium hydroxide β€” the compound most vulnerable to sulfate attack in aggressive soil and groundwater environments. Less calcium hydroxide = more sulfate resistant concrete.
βœ“Alkali-silica reaction (ASR) mitigation: DE can help mitigate ASR β€” a damaging reaction between reactive aggregates and cement alkalis β€” by consuming the alkalis before they can react with aggregates.
βœ“Australian sourced: Unlike fly ash (a coal combustion by-product dependent on coal power generation) and silica fume (a by-product of silicon metal production), DE is a primary natural mineral product β€” available and consistent regardless of power generation mix or industrial production cycles.

Australian Research Activity

Research into the use of diatomaceous earth as an SCM in Australian concrete is active and growing. Queensland University of Technology (QUT) and the University of New South Wales (UNSW) are both investigating DE-based concrete formulations. The Australian construction industry's push toward low-carbon concrete β€” driven by Infrastructure Australia's carbon reduction requirements, the Green Star rating system, and federal procurement policy β€” is creating strong demand for domestically produced, well-characterised SCMs.

BSiOβ‚‚ Pty Ltd is engaged with research institutions and is available to supply product for research programs. Our independently certified product β€” with confirmed amorphous silica content, particle size distribution, and specific surface area β€” provides the characterisation data that research programs require.

BSiOβ‚‚ Product for Green Concrete

ParameterBSiOβ‚‚ Certified ResultRelevance for Concrete
Amorphous Silica Content80.2% (Agon Environmental XRD)High reactive silica content β€” key pozzolanic driver
Specific Surface Area494.4 mΒ²/kg (HRL Technology)High surface area = high reactivity with Ca(OH)β‚‚
Particle Size D50156 Β΅m (HRL Technology)Within range for SCM incorporation β€” grinding may enhance reactivity
CristobaliteNot detected (Agon Environmental)No crystalline silica concern in mix design
Supply format1 tonne FIBC bulka bagsSuitable for trial batching and production volumes

πŸ—οΈ Research and Trial Supply

BSiOβ‚‚ Pty Ltd welcomes enquiries from concrete technologists, research institutions, and construction companies interested in trialling DE as an SCM. We can supply product at research volumes (50–100 kg bags for trial batching) or wholesale volumes (1 tonne bulka bags) for production-scale trials. Product documentation including full laboratory reports is available.

Related Article Amorphous vs Crystalline Silica β†’
View Lab Data Full Laboratory Reports β†’
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Green Concrete Research & Trial Supply

Contact Richard West for product supply to concrete research programs, trial batching, or production-scale procurement.